Glider Content

Pages

Selasa, 27 April 2010

batik-making process

It is believed that our color selections are mostly unconscious, yet they influence every moment of our life. Many of us have our favorite colors and often prefer wearing clothes of that particular color. Though the colors that we are Fascinated with over a long period of time are in one way or another connected to our personality type, our strengths and weaknesses, as well as our potential in life. But wearing your Selective styles of garments in Synthetic dyes and natural color dyes is a different experience altogether.

Dyeing is a very ancient art. It was practiced during the bronze Age in Europe, Asia and many other regions and countries. Primitive dyeing methods involved sticking plants two fabric or rubbing crushed pigments to the cloth. The procedure became more sophisticated with hours as techniques of applying natural dyes from crushed fruits, berries and other plants, Which were boiled into the fabric and gift light and water fastness, were developed.

Some of the Recognized dues dyes include sandwiches, a red dye made from the roots of the Rubia tinctorum, blue indigo from the leaves of Indigofera tinctoria, yellow from the stigma of the saffron plant, turmeric and dogwood fruit pulp. The first application of the blue dye, Woads, favorite of the Ancient Britons, may have originated in Palestine where it was found Largely. Though many natural dyes are made from metal, for example natural black color is made from recycled horse shoes and molasses, red is made from aluminum sulphate and red earth.

Eco friendly, economical aspects of dye

Today, dyeing has become a specialized science and has a very complex functioning. Almost all dyestuffs are now made from synthetic compounds. This denotes that costs have decreased and many highly application and wear characteristics have Largely improved. But many practitioners of the craft of natural dying still believe that natural dyes have a better visual quality, Which is much more delightful to the eye '. In the West, natural dyeing is now used only in hand-crafts, whereas synthetic dyes are used in all commercial aspects. Some craft spinner, weavers and knitters use natural dyes for making specific features of their work. Though, in many of the developing countries natural dyes can provide not only a prosperous and wide-ranging source of dyestuff, but also the likelihood of an income through sustainable harvest and sale of these dye plants. Many dyes are prepared from tree waste or can be simply grown in market gardens. Natural dyes can provide attractive options, where relatively expensive synthetic dyes, mordant (fixative) and other additives are imported.

The knowledge needed for finding and extracting such dyes and mordant does often not exist, as far-reaching research work is needed two Recognize appropriate plants, minerals, etc. For example, there are a variety of plants available for making natural dyes in Zambia but because of lack of knowledge of the practice implicated in harvesting and processing the plants; little utilization is done for this kind resource. In some countries, such as India, Nigeria and Liberia, where this research has been done extensively, or where there is easy accessibility of natural dyeing, natural dyes and mordant are used widely.

The main colors used are black from iron sulphate, blue from the indigo plant and yellow from turmeric and Pomegranate rind and peels. The rest of the colors are obtained from these kinds of Natural Resources as mentioned in the table.

Sources of natural dyes

Specialist plant and animal sources
Many plants and some animals have been identified for making natural dyes. A range of parts of plants like roots, stems, bark, Leaves, fruits and seeds are generally used.
By-products (Particularly lac dye): The industry provides lac lac dye as a by-product, Which is taken from the effluent. Likewise from Cassia tora, utilized in rubber production, a brown dye is obtained as a by-product.

Chemical mixture: It is a mixture of dyes of molecular structure similar to those of natural dyes.
Cell or tissue culture by DNA transfer technology: A few fungi such as Trichoderma Drechslera and make Anthraquinone derivatives. Anthraquinone is a significant type of dye, where exploiting the fungi would be helpful to their chemical mixtures.

Natural dyestuffs

Since olden times, dyestuffs and dyeing are used in textiles and garments. Nature provided prosperity two plants Which in turn offer their color for the purpose of dyeing, many being used since ancient times.

More or less any organic material will create a color when boiled in a dye-bath, but only few plants will provide a color that will work as a dye. The plants provided in Table 1 are a selection of a few plants, Which Are widely used traditionally as in kind Dyer. Natural dyes are obtained from the following categories:

Leaves and stems

Twigs and pruning

Flower heads

Barks

Roots

Outer skins, holes and husks

Heart Wood and wood shavings

Berries and seeds

Lichens

Insect dyes

Few examples of Obtaining natural dyes from various sources

Indigo: Still used by many printer's block and Dyers in the villages of India, Indigo be shades of blue and some greens. Workers today Utilize the same method used since olden times of natural indigo dyeing. Indigo ice made in large Vats made of clay that can contain at least 1000 liters of dye. These are sunk into the ground and this gives a consistent temperature two make the dye work. The indigo dye bath is prepared by using molasses and lime, and then preserved for around six months until it is exhausted. The cloth is dipped and constantly immersed in the wadding and then exposed to the air make two different intensities of blue color.

White patterns in textiles are retained by making a paste from clay mixed with wheat chaff and tree gum. The paste restrict the dye from entering the covered areas. Indigo simply binds and connects with fibers and through the washing and friction some of the indigo molecules break away. This is why indigo rubs off on your skin and can also be cleaned easily.

Turmeric & Pomegranate: Boiled Pomegranate peels and turmeric powder are mixed two make yellow color. It is also used for the dying blue fabric two create green color.

Natural Black Dying: In various parts of the world, the color black is made in various ways and different shades and hues. As a result, a variety of shades Varying from dark plum blue two black and two black snake Soot black are obtained. Indian dyes are well-known for their special application of alum and iron metallic salts that capture red and black. Iron is utilized as a mordant for dyeing in black with sandwiches and other dying plants. In India, the syahi (mordant) is made by fermenting things iron or iron oxide in rusted iron in molasses (gur), tannin, or jaggery for a period of several days. The craftsmen judge when the mordant is ready by the familiar bar in the smell. The mordant has to be applied to the proper torque of fermentation if the best performance is to be achieved. After the process a reddish black color is obtained. Jet black is obtained by adding any yellow or yellowish green mordant dye to the process. When mixed with sandwiches, it be red.

Mordant

Only some kind dyes are color-fast with fibers. Mordant are substances Which are applied to fix a dye to the fibers. They also increase the take-up quality of the fabric and support it by increasing color and light-fastness. Many natural dyes, for example indigo, seen without the help of a mordant. Such dyes are defined as ¡¥ substantive dyes ¡|. Other dyes, such as sandwiches and weld, have a limited fastness and the color lightens with cleaning and exposure to light.

Mordant are found in nature. For example, wood ash or stale urine may have been utilized as an alkali mordant and acids could be found in acidic fruits or Rhubarb leaves. Nowadays The majority kind Dyers use chemical mordant such as alum, copper sulphate, iron or chrome.

Mordant are made in solution, usually with the addition of an 'assistant' which increases the fixing of the mordant to the yarn or fiber. In general, the most commonly used mordant is alum, Which is normally applied with cream of tartar as an additive or assistant. Other mordant Are:

. Iron (ferrous sulphate)

. Tin (stannous chloride)

. Chrome (bichromate of potash)

. Copper sulphate

. Tannic acid

. Oxalic Acid
Using a variety of mordant with the same dyestuff can create different shades, for example;

. Iron is used as a 'saddener' and also two darken colors.

. Copper sulphate dark and can also provide shades Which are otherwise very difficult to obtain.

. Tin perks up colors.

. Tannic acid used with other mordant adds brightness.

. Chrome is good for Obtaining yellows.

. Oxalic acid is ideal for extracting blues from berries.

. Cream of Tartar is not really a mordant, but is applied two provide two luster wool.

Mordant are normally poisonous, sow it is advisable that in the dye-house they kept should be to the right place. When working with mordant, one should always wear protective clothing and avoid breathing the fumes. The mordant can be added before, during or after the dyeing stage, although much care should be taken prior to dyeing. It is appropriate to follow the instructions according to the use and process.

As against these mordant, there are a number of plants and minerals Which can give good mordant. Some of the common options are as mentioned below.

Some plants, such as Mosses and tea, contain a small amount of aluminum. This can be used as an alternative two alum. It is hard to Recognize how much quantity of aluminum will be present.
. Iron water can be used as an option for ferrous sulphate.

. Oak Gall or Schumacks leaves can be used as an alternate two tannic acid.

. Rhubarb leaves Possess oxalic acid.

The selection of mordant for a specific plant ice dependents upon the material with Which it will be used. It is necessary To ensure a recipe before using a plant. It is suggested that plants be grown particularly for the use of dyeing.

Textile fibers and dyeing

Natural dyes can be used for Majority types of materials or fibers, but the standard of success in terms of fastness and clarity of color differs Significantly. Users of natural dyes, though, are likely two also use natural fibers. Natural fibers are available mainly in two distinct origins, animal origin or vegetable origin. Fibres from an animal origin cover wool, silk, mohair and alpaca, as well as some others Which are less accepted. While animal fibers are based on proteins, natural dyes have a well-built attraction two fibers of animal origin, particularly wool, silk and mohair and the outcome of these fibers are normally excellent. Fibres of plant origin include cotton, flax or linen, ramie, jute, hemp and many others. Plant fibers Possess cellulose as their basic ingredient. Natural dyeing of such plant based textiles Can Be less gleeful than their animal equivalent. Various mordant methods are used for each category. When a mixture of fibers of both animal and plant origin is being dyed, then a method should be selected Which will stress on the fiber Which is required to be dominant.

Dye testing

It is always beneficial two test the dye, Which is to be applied, on a sample of the yarn or fabric to be dyed. The result will depend on the fabric, the mordant that has been used and dye that has been selected. It can then be tested for light, water and washing fastness by applying simple standard test methods.
Below explains a simple test for washing fastness. Similar tests are available for water and light fastness. Treatment of the plant can be done in many ways, but usually it is done in the form of soaking or boiling the plant two extract the dye. Few plants, such as indigo, require a unique preparation for application; few require boiling two extract their dye, while others can merely be soaked for long periods.

Test procedure for the fastness to washing

Two test fastness one must follow a step by step procedure:

1st Take two pieces of fabric of 5cm by 5cm, one of which is Undyed cotton and the other Undyed wool. Stitch them closely to one side.

2nd Take some sample strips of the dyed yarn and spread them evenly between the two pieces of cloth, so that They overlap both sides. If dyed fiber is being tested, a combed sample can be used as an alternate option of the yarn.

3rd Sew around all four sides of the cloth so that the yarn is kept in place.

4th Make a similar sample dyed with materials that has suitable property and put them in two jars with screw lids with a solution of 5gm per liter of detergent solution to 30 degree Celsius.

5th Agitate the two jars for 30 minutes, then remove the fabrics and wash them in clean water for 5 minutes. Open the stitches and take separate the two pieces dry in air.

Examination:
6th Put the dyed yarn next to a sample of the same material Which has not been tested, and compare the change that has taken place. Compare it also with the control sample with satisfactory properties. If the dyeing being tested shows equal or less variation then it is a good and satisfactory sample.

7th Put the wool and cotton clothes next two samples of the same material Which Have not been tested and analyze them with the clothes that have been tested with satisfactory dyeing. Equal or less staining illustrates equal or better fastness.

The process of dyeing

Function of the Dye

Dyeing can be done to any of the following steps in the textile production stage:

. The fibers can be dyed before being spun. Fibre dyeing gives a deep penetration of the dye into the fibers, providing even color and outstanding color-fastness.

. After spinning, the yarn can be dyed, but before the product is woven or otherwise fabricated. This is Referred as package dyeing.

. Before the fabric is finished, it can be dyed in piece (piece dyeing). This process is given producers the opportunity two make fabrics in their natural colors, and then dye them to order.

. Fabrics of two or more fibers can be dyed in cross-dyeing, sow that each fiber accepts a different dyestuff and becomes a different color, through the use of suitable dyestuffs for each fiber. It is necessary two correctly identify the fibers or other fabric to be made before dyeing commence.

Dyeing methods

There are a many methods used two dye to a fabric. Though the most common method applied for natural dyes is the cotton wool method, there are practices Which Have been developed two allow patterns to be built-in during the process of dyeing. Applying natural dyes is a complicated nature and the skills needed for using natural dyes are gained with an experience of many years.

Vat dyeing

In this Easiest way of dyeing, a textile material is dipped in dye and slowly brought to boil. Alternatively, the fiber is permitted two sit and soak for few hours or days. In this period, agitation is necessary two facilitate complete penetration of textile the city of the dyestuff. According to the type of fabric and dyestuff applied, few salts or acids may be added two help absorption of the dye. The main problem in dyeing mixed yarns and fabrics is two receive the same color in both fibers. Cotton fibers may, for example absorbs dyes fixed, while the wool fibers will have to be boiled over a so long time to Achieve the same depth of shade. This could lead to a noteworthy damage to the material. In this case compound a chemical would be needed to be applied two teams back the rate to Which the cotton fiber receives the dyestuff. The amount of dyestuff Which is applied is normally provided in the recipe. It is normally quoted as a percentage weight of the fabric to be dyed.

Below illustrates a standard, simple recipe for dyeing using natural dyestuff

Recipe of dyeing wool with onion skins

Fabric: appropriate for wool or other animal (protein) afibres.

You will require:

o natural wool - 100 gram

o onion skins (the dry, brown, outer skins) - 30 grams

o alum (the mordant) - 8 grams

o cream of tartar (the assistant) - 7 grams

o liquid detergent (the scouring agent)

o water supply

If a larger quantity of wool is to be dyed, increase the quantities to a proportionate degree. Weigh the wool. All weights mentioned above are comparative to the dry weight of the wool. Skeins of wool are tied loosely to many places to stop seaweed ment. In this case the recipe calls for 30% dyestuff iu the weight of the dyestuff is 30% than that of the fabric to be dyed.

The wool should be scoured, which means it should be fully clean. For this, the wool needs to be soaked all night in a liquid detergent solution. Then rinse the wool well and smoothly press out the extra water. Use lukewarm water and avoid sudden variations in temperature of the water Which make the wool field or mat. The skeins will be the mordant. Dissolve alum and cream of tartar in a little hot water and then add the same solution to cool water in the mordant pot. Dip the wetted yarn and then put the pot on the heat source. Gradually increase the temperature two 82 ° C and boil for 45 minutes. Let it cool after Which remove the wool and rinse well.

To prepare the dye bath, put the onion skins in the dye pan and cover them with water. Gradually heat the dye bath to the boiling point. Boil for about 45 minutes, city Which hours the whole color should have been extracted from the onion skins. Remove it from the heat and allow it to cool and then strain the liquid through the skins.

The dyeing process is simply done. The mordanted and completely wetted fabric is put into the now cool dye bath. Replace the heat in the dye bath, bring the temperature to a boiling point and then immediately decrease the heat two 82 ° C and simmer for 45 minutes or until the wool has gained the required color. Remove the wool from the dye bath if no further process of dyeing is needed, or allow the fabric to cool with the liquid in the dye bath. Do not cool it with cold water to get quick results. When the skeins of wool ice cool, rinse it carefully by changing the water quite a few times until the water is clear, and then clean the skeins of wool in soapy water, rinse and allow it to dry.

Batik

Batik is a starch resist-dyeing method developed in Indonesia. In this technique, two avoid the color entering certain areas of the fabric these areas are covered with molten wax. The fabric is starched before the design is being drawn upon it. The wax is applied with a type of cup with a pouring spout defined, normally Made of copper. Batik paintings, as well as sarongs and lengths of fabric are made. When the fabric is dyed, all waxed areas resist the dyestuff. The wax is then removed by putting the fabric boiling in water.

Tie-dyeing

Tie-dyeing is a well known Artesian dyeing method. In this resist-dyeing process, waxed thread is tightly tied around the areas selected to resist the colored dyestuff, and the fabric is dipped into the dye. The waxed thread is then removed and the fabric is dried. For each color to be added, this procedure is repeated.

Obtaining odd colors

Colors other than those obtained simply by using a single dye can be obtained by mixing dyes or dyeing a fabric more than once in various dye baths.

Herbal Wear

Nowadays, herbal wear is also gaining a lot of importance to its availability due to cheaper rate and as garments used as medicine because of their medicinal properties. Generally, garments dyed with natural elements or plants, roots, seeds, flowers, leaves are called herbal wear. Herbal wear has medicinal properties:

. It is anti-allergic.

. It is anti-microbial.

. It has antiseptic properties.

. Such garments have a good breathability.

. The fabric is also eco-friendly as the waste from such herbal dyeing can be transformed into manure.

. It provides pollution free environment.

Vegetable dyes

Vegetable dyes are not new products. They have been used since many years in India and other countries for dyeing clothes and making paintings. In recent hours, the significance of vegetable dyes has increased with much awareness about the harmful effects of chemical dyes. Mainly, Azo Group of dyes And Naphthalene based dyes Are Reflected. Besides, European countries and the U.S. have completely banned production and application of such synthetic colors. Really there is a huge prospect for Vegetable dyes since all of them are obtained from natural sources and are having no harmful effects. Production wise, they are simply Biodegradable and pollution free.

Fibre2fashion.com - Leading B2B Portal and Marketplace of Global Textile, Apparel and Fashion Industry offers Free Industry Articles, Textile Articles, Fashion Articles, Industry Reports, Technology Article, Case Studies, Textile Industry News Articles, Latest Fashion Trends, Textile Market Trends Reports And Global Industry Analysis.

To read more articles on Textile, Fashion, Apparel, Technology, Retail and General please visit http://www.fibre2fashion.com/industry-article If you wish to download / republish the above article to your website or newsletters then please include the "Article Source". Also, you have to make it hyperlinked to our site.

Tidak ada komentar:

Posting Komentar